New Technology
Was Necessary!
Strip Dip Tutorial
Brake Fluid Testing and
Flushing
Contents:
-
Strip Dip™
-
What Factors Affect Brake Fluid Condition
-
What Happens To Brake Fluid Over Time
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What Causes Depletion of Corrosion Inhibitors
-
What Happens When Corrosion inhibitors in Brake Fluid
are Significantly Depleted?
-
Vehicle Manufacturer's Position on Flushing Brake Fluid
-
ASE and Brake Fluid Flushing
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US Department of Transportation Position
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The California Bureau of Automotive Repair (BAR)
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Motorist Assurance Program (MAP)
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What do the MAP Guidelines Mean?
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What does the Brake Industry Say about Strip Dip?
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TEST Don't Guess
Strip Dip™
- Is NOT a moisture test
- Measures metal oxidation
catalysts
- Measures dissolved metal
contamination that is a known precursor to active
corrosion
- Measure corrosion accelerators
- Repeatable test
- Shows the virtual age of brake
fluid
- Test results last over 30 days
- Easy to read results
TOP
What Factors Affect Brake
Fluid Condition?
- The age of brake fluid
- Level of corrosion inhibitors
- Amount of moisture
- Thermal oxidation
- Level of metal oxidation
catalysts
- Environment and type of driving
Note: If the corrosion
inhibitors are in good condition, even high amounts of
moisture (5%) will not cause corrosion. Most people believe
that it is moisture that causes the corrosion. It is the
lack of corrosion inhibitors that allow corrosion in the
system. A very small amount (1%) of moisture can increase
corrosion when the inhibitor package has been depleted.
TOP
What Happens To Brake Fluid
Over Time ?
- Corrosion inhibitors in brake
fluid are depleted
- Boiling point of brake fluid is
reduced
- Thermal stability is decreased.
TOP
What Causes Depletion of
Corrosion Inhibitors?
- Time- Studies show that by 36
months some brake fluids have lost 91% of their
corrosion inhibitors.
- Increased thermal cycles
- Thermal oxidation
- Volatilization (vaporization)
- Type of driving and environment
TOP
What Happens When
Corrosion inhibitors in Brake Fluid are Significantly
Depleted?
- Integrity of hydraulic system is
compromised and exposed to possible corrosion
- Rapid increase of particulate
contamination in brake fluid
- Metal oxidation catalysts
increase that impair the oxidation properties of the
brake fluid
- Particulate contamination can
cause damage to seals
- Particulate contamination has
also proven to cause ABS valves not to seal properly
Note 1: This is very
important-Corrosion inhibitors are designed to treat and
protect the surfaces they are in contact with. So, as
corrosion inhibitors are depleted the surfaces may still
have some protection. There is a significant problem when a
new hydraulic part is installed, a caliper for example. The
other hydraulic parts have some protection from their
exposure to the corrosion inhibitors in brake fluid, but the
new caliper is unprotected. Since the corrosion inhibitors
are now depleted the new part has no corrosion protection
and can corrode very quickly. A thorough brake system flush
is recommended to protect the new parts.
Note 2: Corrosion in
the brake system has been seen in vehicles after several
years of operation where the brake fluid passed the J1703
standard. Some feel that J1703 cannot predict the affects of
the long-term durability of the corrosion inhibitors in
brake fluid.
TOP
Vehicle Manufacturer's
Position on Flushing Brake Fluid
- 65-70% of World's vehicle
manufacturers recommend brake fluid flushing, 12-24
months
- GM, Ford and Chrysler have no
recommended service interval
- GM, Ford and Chrysler do not
oppose brake fluid flush performed by a competent
technician that can follow procedure
- GM recommends flushing the brake
fluid if the system is contaminated. They also added
that they will not define "contamination".
Note: The title on Strip Dip™ tube states " Visual Test
for Brake Fluid Contamination"
TOP
ASE and Brake Fluid
Flushing
Advertising Supplement taken from USA
Today April 17,2002
Protect Your Auto Investment.......
Probably the most ignored fluid in your car, and the
most important, is brake fluid. Sludge will build up over a
period of time and may block the valves inside the anti-lock
brake (ABS) units and result in costly repairs or
replacement. IN addition, this sludge may cause the calipers
and wheel cylinders to leak, also resulting in repairs or
replacement. SO the best thing you can do is to have the
brake fluid flushed and refilled periodically, although the
manufacturer recommendations vary as to how often.
TOP
US Department of
Transportation Position
DOT Report Participants
- U.S. Department of Transportation
(DOT)
- National Highway Traffic Safety
Administration (NHTSA)
- Office of Defects Investigation (ODI)
- George Person, Safety Defects
Engineer (202)-366-5210
Testing Performed By:
- National Institute for Science
and Technology (NIST)-formerly the National Bureau of
Standards)
- Ohio State University
Information taken from the Technical
Information Services Library
Note: The NIST study
shows that internal corrosion does take place in the brake
system over time. A prudent recommended practice to combat
this situation would be to periodically exchange the brake
fluid by completely bleeding the brake system and replacing
the old fluid with fresh fluid that meets current OE
(Original Equipment) specifications."
TOP
The California Bureau of
Automotive Repair (BAR)
The BAR's concern is what is
in the best interest of the vehicle owner.
They don't have a problem with
suggesting a brake fluid flush, but do have a problem if the
flush is not performed or performed improperly.
TOP
Motorist Assurance Program
(MAP)
IMPORTANT CHANGE to brake Uniform
Inspection Guidelines (UIG) re: Brake Fluid:
The 1996 version of the MAP UIG's
stated: " It is suggested that the [brake] system should be
flushed and refilled with brake fluid when performing
hydraulic brake service". IMPORTANT NOTE: This statement WAS
DELETED in the 1999 UIG's and remained deleted in the 2000
and 2002 UIG's Brake System versions. Therefore please be
advised that MAP no longer suggests a flush and refill while
performing routine brake service.
NEW 2002 UIG's
Reasons to suggest brake fluid
flush:
- Beyond service interval
- Brake fluid type incorrect
- Contaminated
TOP
What do the MAP Guidelines
Mean?
Reasons to Suggest a Brake Fluid
Flush
- Beyond service interval- This
does not apply to GM, Ford and Chrysler since they have
no service interval
- Brake fluid is incorrect- i.e.
you cannot use DOT 5 silicone brake fluid in most brake
systems.
- Contaminated.
Note: The title on Strip Dip™ tube states " Visual Test
for Brake Fluid Contamination"
TOP
What does the Brake
Industry Say about Strip Dip?
Dave Abbot, Wagner Brakes:
"Pleased with the lab tests. Shelf
life is three years and humidity won't contaminate the
strips".
Wally Marciniac, Raybestos:
"It measures particulates of
contamination vs. moisture. It is a better factor of worn
brake fluid than measuring the boiling point, which
determines possible braking failure, not breakdown of system
parts. Lab test prove the validity of the test strips".
TOP
TEST Don't Guess
- Gives the customer
confidence
- Wise preventive
maintenance
- Increase brake fluid
flush sales
- Use Strip Dip™ on every
inspection
- Get Strip Dip™ into the
tech's hands
- Attach Strip Dip™ to
repair order
TOP
The Best Way To Determine Brake Fluid Contamination is with
STRIP DIP™ using FASCAR™ technology.
Don't we
need to worry about water in brake fluid?
Prior to the
development of FASCAR™ technology, brake fluid testing was
based on measuring the moisture content that had accumulated
in the fluid. This was done in a variety of ways: 1. Direct
boiling point analysis (DBPA), 2. Conductivity meters, 3.
Moisture indicating color strips and then finally 4. Optical
refractometer meters.
We even
offered our own tester which used DBPA and that's when we
learned first hand the limitations of the moisture
measurement technology. In actuality, moisture level in the
brake fluid only offers a limited physical picture of the
fluid's overall condition, it's life expectancy. Another
limitation is they only work on DOT 3 and DOT 4 brake fluid.
The new FASCAR™ technology is not a moisture or PH test,
although brake fluid with a high FASCAR™ rating often has a
lowered boiling point because of captured moisture.
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